<p>Over the past decade there has been an increase in the
production of natural gas from shale deposits, which has presented tremendous
opportunity to develop efficient technologies for the production of chemicals
and fuels. Shale deposits primarily consist of methane, but they can also
contain up to 20% ethane and propane. These light alkanes are used in the
production of olefins, which can then be converted into fuels and chemicals. In
this thesis we describe efforts to
develop novel catalyst synthesis methods to tune the morphology and composition
of bimetallic nanoparticles in order to achieve selective and stable non-oxidative
alkane dehydrogenation.</p>
<p>First, a multistep colloidal synthetic process was
implemented to make well-defined Pt-In and Pt-Ga nanoparticles prior to being
supported on SiO<sub>2</sub> for light alkane dehydrogenation. The obtained
nanoparticles were stripped of their ligands in order to generate a uniform
population of alloy catalysts in the absence of large excesses of In or Ga
oxides. Control over bimetallic composition and morphology allowed us to
elucidate the role that phase and composition play in tuning reactivity, selectivity,
and stability of the catalysts under reaction conditions. The promoter rich
nanoparticles with a PtIn<sub>2</sub> alloy structure displayed the best
performance, which could be attributed to strong electronic modifications to Pt
sites, observed by X-ray absorption spectroscopy at the Pt L<sup>III</sup>-edge.
In addition, X-ray diffraction, electron microscopy and catalytic tests after
high temperature reduction, demonstrated that colloidally synthesized
nanoparticles were more thermally robust than their incipient wetness
impregnation analogs.</p>
<p>Beyond ascertaining the role that composition and morphology
play in light alkane dehydrogenation, mitigating catalyst deactivation
processes such as sintering and coking will be critical toward the development
of high performance catalysts. Colloidally synthesized PtIn<sub>2 </sub>nanoparticles
were supported on Ca-doped SiO<sub>2 </sub>to systematically study the role of
alkali-earth additives in influencing Ostwald ripening processes that lead to
nanoparticle sintering and deep dehydrogenation reactions that result in
catalyst coking.</p>
Together, the projects outlined in this thesis
demonstrate how colloidal synthesis can serve as a powerful tool in the
understanding of structure-activity relationships in alkane dehydrogenation. We
anticipate that the insights derived from colloidal synthesis will advance the
rational design of new high-performance catalysts
Funding
Engineering Research Center for Innovative and Strategic Transformation of Alkane Resources - CISTAR