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Design and Construction of a Lateral Micro-Drilling Autonomous Robotic System
This research project aims to develop a robotic platform capable of drilling horizontal laterals from existing wellbores, offering data-guided steering and control features using information captured by sensors. The project provides an opportunity to expand the application of downhole drilling robots toward semi-autonomous operations in existing fields, especially those with declining production. Mature fields represent a global resource, and even modest hydrocarbon reserves additions are substantial to keep up the energy demand, having positive economic and environmental impacts. Available lateral drilling techniques do not fit the constraints offered by the challenge; moreover, they are not cost-effective.
The project will be organized into three phases to accomplish this developmental study. First, design criteria and key performance aspects will be identified and established to design a self-propelled robotic prototype capable of drilling lateral sections from an existing wellbore with an internal diameter of 4” to 6”. The creation of lateral sections can potentially add hydrocarbon reserves taking advantage of an already-drilled vertical section of a mature field. Second, the design of the prototype will take place, along with the design of a sub-surface communication and control system. The third phase is manufacturing and subsystems integration, finishing with a pilot test in a controlled environment. Based on the pilot testing results, design optimization will occur. Finally, a field version will be designed, and IP (Intellectual Property) disclosures and plans for commercialization will be identified and addressed.
History
Degree Type
- Doctor of Philosophy
Department
- Technology
Campus location
- West Lafayette