Hypersonic Flight Vehicle Roughness Characterization and Effects of Roughness Arrays on Crossflow under Mach 6 Quiet Flow

Experiments were performed in the Boeing/AFOSR Mach-6 Quiet Tunnel to study the effect of flight-derived discrete roughness elements repeated in an axisymmetric pattern near the nose of a sharp 7° cone. The aim of the roughness array was to simulate natural vehicle roughness and attempt to introduce a deterministic roughness pattern with the ability to cancel out the instabilities caused by the natural roughness. The cone was pitched at a 6° of attack to determine the three-dimensional flow field effects of the roughness elements. Tests were also ran at 0° of attack for comparison. Quiet flow testing included the designed-for freestream unit Reynolds number of 10.8x10⁶, and Reynolds numbers above and below. In noisy flow, comparable Reynolds numbers were also tested at to isolate the effects of noise in a conventional flow wind tunnel.

Infrared thermography and surface pressure sensors were used to document the behavior of the boundary layer. It was found that the roughness pattern was in general unsuccessful in controlling the added boundary layer instabilities as intended at 6° of attack, but it did create different instability amplitudes and heating patterns. Additionally, it was determined to reduce Mack's second-mode instability amplitudes at 0° of attack.

Additionally, work was done to document and characterize the roughness patterns found on samples of hypersonic glide vehicles PRIME (SV-5D or X-23) and ASSET (ASV-3). These samples were taken in the form of molded impressions of the surface which were able to be analyzed with an optical profilometer and considered for future experimental distributed roughness studies.