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Creep and stress relaxation of bulk corn
Corn, a vital cereal grain extensively used in various industries, exhibits viscoelastic properties when subjected to compressive forces. The effect of moisture content on the mechanical behavior of corn is crucial for understanding its storage, processing, and transportation requirements. Understanding the mechanical properties of bulk corn is crucial for ensuring a smooth flow of grains from the bin, thereby helping to prevent confined space-related accidents such as grain bin entrapment and engulfment, which can occur when workers enter the bin to facilitate grain flow. The objective of this study is to investigate the stress and strain relaxation of different bulk corn kernels qualities. In the first study various qualities of bulk corn, including clean corn, corn with impurities, and moldy corn samples were compressed at 42, 77, 106, and 130 N force levels. The compressive behavior of samples was measured at 13.22, 16.16, 18.93, and 21.70% wet basis moisture contents. The samples were compressed at a strain rate of 1.25mm/min, and the strain was kept constant for 200 s to determine the stress relaxation properties. For moldy corn, the energy absorbed increased with force resulting in clump formation irrespective of the force level. In the clean corn, the energy absorbed increased with moisture content, and formation of clumps was observed at 21.70% moisture content. Solidity decreased with moisture content, resulting in high cohesion at moisture contents 18.93% and 21.70% for clean corn. In corn with impurities, even though the energy absorbed increased with moisture content, no clump formation was observed. This study provides insights into the mechanical behavior of bulk corn under compression, such as solidity and compressive strength. An increase in the compressive strength or a decrease in the solidity of stored shelled corn in a grain bin increases compaction, cohesion, and the formation of clumps, and thereby affects the flow of grains during discharge from the bin. The study also highlights potential risks in grain bins when the kernels are moldy and stored at high moisture content.
The second study investigates the creep behavior of bulk corn kernels and its relationship with moisture content. Clean corn reconditioned to 16.23%, 19.02%, and 21.63% from the initial moisture content of 10.81% were compressed at 42, 77, 106, and 130 N. The viscoelastic behavior of the sample was measured by fitting the experimental data to a four-element Burgers model to obtain the model parameters E0, E1, η0, and η1. The results showed that the ranges of the elastic modulus (E0) increase with an increase in moisture content, indicating an increase in compaction and elastic deformation of the sample. Retarded elastic modulus (E1) values were also high at high moisture content, implying a high absorption of energy. The viscous component shows a dominance of the elastic component due to the low value of η1 at high moisture content. The findings highlight the importance of considering moisture content in optimizing the handling of corn to enhance safety and efficiency in agricultural operations. Increase in the elastic modulus, retarded elastic modulus, and decrease in the viscous component leads to poor discharge of grains from the bin due to grain bridging or crust, or formation of clump due to out-of-conditioned grain, leading to a potential risk of grain entrapment and engulfment when the grain bin workers get inside the bin. This research contributes to the ongoing efforts to improve grain storage conditions.
Funding
USDA-NIFA (award # 2022-6800837105)
History
Degree Type
- Master of Science
Department
- Agricultural and Biological Engineering
Campus location
- West Lafayette