THERMO-ELECTROCHEMICAL INTERACTIONS AND SAFETY ANALYTICS IN LITHIUM-ION BATTERIES

Lithium-ion (Li-ion) batteries are promising electrochemical energy storage and conversion systems to drive the rechargeable world toward a sustainable future. Following the breakthrough of material innovations, advanced Li-ion batteries have significantly mitigated the range and lifetime anxieties of electric vehicles (EVs) and consumer electronics. Nevertheless, state-of-the-art Li-ion chemistries still suffer from several defects, such as rapid degradations under abusive or fast-charge scenarios and unfavorable high thermal instabilities. Essentially, aging mechanisms and safety hazards of Li-ion cells are strongly coupled events. The cell safety factors are most likely to be deteriorated as degradation progresses, making the cell less safe after a long-term deployment. In this thesis, we comprehensively investigate thermo-electrochemical interactions on the safety of Li-ion batteries. Fundamental principles of Li-ion batteries, basic knowledge about material-level thermal instabilities at electrode-electrolyte interphases, thermal characterization approaches, and thermal runaway mechanisms under abusive scenarios are fully overviewed. Thermally unstable characteristics of key cell components, including inter-electrode crosstalk as a result of oxygen liberation from cathode lattice structures, significant electric energy release from massive internal short circuit due to separator collapse, anode-centric lithium-plating-induced early exotherm, and silicon-dopant-driven thermal risks of composite anodes, are specifically discussed to understand their critical role in accelerating cell-level thermal runaway catastrophes. Aging pathways of Li-ion cells under off-normal conditions, particularly overdischarge and fast charging, are thoroughly elucidated using a promising reference electrode architecture, which effectively deconvolutes the electrode behaviors from the complex full-cell performance for precise identification of the root causes in cell failure. Given the profound revelation of degradation-safety sophistication in various Li-ion chemistries, corresponding mitigation and prevention strategies are proposed to maximize cell lifetime and reliability. This thesis provides new insights into aging and safety diagnostics of cutting-edge Li-ion batteries, taking one step further in the online monitoring of battery state of health to develop adaptive battery management systems.